The Ultimate Guide to Industrial Water Chillers for Cooling Plants and Processes
What is the ideal temperature for an Water Chiller?
Portable water chiller assists in cooling down the mechanized laser cutting machine.
Thus, the water temperature control can settle at -140 to 35 degrees Celsius.
It is preferred to adjust the water temperature control at the rated range.
Subsequently, the water chiller system can work best.
Chiller Temperature Setting
How do you calculate the chilled water flow rate?
You can get the flow rate of chilled water by the following method.
Multiply the temperature rise by the water’s weight in kilograms.
However, it is equivalent to its amount in liters.
For instance, if the boiler contains 100 liters of water?
Multiplying 30 by 100 gives 3,000.
How do you calculate the cooling capacity of an Water Chiller?
You can calculate the capacity of industrial water to water chiller by the following method.
Divide Q (BTUs per hour) by 12,000. (The number of BTUs in one ton of cooling capacity).
Hence, this gives the chiller capacity needed.
Thus, to control the process heat load in tons per hour.
For Instance 360,000/12,000= 30 tons/hr.
Where are Water Chillers applicable?
Among the key places they are applicable wide range to cool include:
- Producing plants
- Manufacturing sites and hangars
- Loading docks
- Large tents
- Athletic events
- Pool or patio areas
Big Chiller Room for Hospital
What makes the installed chiller more effective than the mobile chiller?
There are many benefits of using an installed water chiller as compared to a mobile chiller.
It is because the air temperatures inside a building are higher than the outdoor temperature.
- The building’s outer layer picks up the sun’s lightened heat and it transfers to the air inside.
Moreover, the heat produced by the industrial apparatus.
It is likely to add up to the temperatures inside the building.
Hence, a mobile chiller will require to cool the air from a much beginning level.
Thus, this is likely to decrease its effectiveness.
Conversely, the installed water to water chiller does much less work.
Because it does not require to modulate.
- Secondly, the installed chillers supply the cooled air directly to the engaged level.
Thus, this takes the warm air produced by the apparatus and impels it out through the vents in the roof.
Hence, the warm and cold air does not combine, nor does it affect the people.
In contrast to an installed chiller. The mobile chiller combines the cold air it generates with the air around it.
- Other advantages of the installed chiller include purification.
Indeed without further filtration, the air generated by the apparatus is clean.
It is because the wet pad traps the dust in the air.
As it comes through the chiller.
Does the Industrial Water Chiller pose any risks to one’s health?
A properly retained water chiller will not transfer the disease.
Because they generate no diffusers.
However, they should not be mixed with cooling tower or evaporative condensers.
Because they have different technology.
Water Cooling Tower
How do you install a chiller?
Here’s the link to a video.
That tells how to install an Water Chiller:
What are the Advantages of an Industrial Water Chiller?
Following are some significant advantages of an Industrial Chiller:
- Water to water chiller generally don’t require substitution as often as air-cooled chiller do.
They don’t bear outer things. i.e., rain, snow, ice, and heat.
Thus, they make the chiller less vulnerable.
- While air chillers have spaces and vents that produce sound.
In contrast, water chillers work quietly.
Moreover, the movement of water through the chiller doesn’t result in the same noisy expansion and contraction. That’s noticed in air cooled chillers.
- The convective heat transfer coefficient is 10 to 100 times significant in water chillers vs air cooled chillers.
However, this means that water to water chiller transfer heat more effectively.
Hence, the outcome of businesses is saving on energy price.
- Air cooled chillers require to stay outside in an open space.
Thus, with a lot of fresh air to work.
Water chillers remain indoors.
Therefore, which makes them perfect for organizations. That don’t have an approach to enough outdoor space.
Air Cooled Chillers
- Water chillers use water as a refrigerant gas instead of toxic chemicals.
Thus, this proves them healthier for people who have contact with them.
What are the Disadvantages of an Industrial Water Chiller?
Following are some significant disadvantages of an Industrial Water Chiller:
- Air cooled chillers are less-expensive than water chillers.
Because they don’t need parts.
Like cooling tower and condenser water pumps.
- Since water chillers have more components.
So, they need more sustenance.
However, organizations should be ready to pay for time to time assessments.
Further for water treatments to remove contamination.
Water Cooled Chillers
- The extra components in water chillers also make installation more of an annoyance.
So, this can result in higher labor costs.
- Organizations require to have a mechanical room to install a water chiller.
However, it is to make sure the chiller will function properly.
Along with its cooling tower and extra parts.
- Since they use plenty of water.
So, water chillers aren’t significant in areas that have water shortages.
Thus, the businesses that face water expenses.
Hence, they can assume these bills to increase.
Subsequently, with the use of a water chiller machine.
Water Chiller Machine
- Although water chillers are overall more effective.
But they’ll work less efficiently in humid places.
Moreover, water chillers in damp areas may also make people feel cold and moist.
What is Industrial Water Chiller maintenance?
Regular preventive sustenance for wide range chillers mainly involves:
- Assessing temperature and pressure
- General system checking.
Hence, skilled workers must perform them anywhere from daily to annually.
Depending on the sustenance jobs.
How much does an Industrial Water Chiller cost?
The prices vary from one producer to another.
The average price of an Industrial Water Chiller plant is approximately $1,700/ton.
When it comes to industrial water chiller, it is important to invest in a durable stainless steel water tank. This is because the quality of the tank will determine how long the chiller will last.
The stainless steel water tank is made from high quality material that makes it more durable and prevents corrosion. It also prevents any buildup of bacteria and algae which can be harmful for the cooling system.
A key advantage of investing in a stainless steel water tank is that it lasts longer than other materials such as aluminum or plastic.
Geson products line includes the following:
- Water-cooled screw compressor chillers from 50TR to 1,500TR
- Air-cooled screw compressor chillers from 50TR to 630TR
- Water-cooled scroll compressor chillers from 10TR to 100TR
- Air-cooled scroll compressor chillers from 10TR to 100TR
GESON Chiller Can Meet Your Needs.
Contact us today for industrial cooling solutions that will suit your needs and budget!