Industrial Water Chiller Manufacturer |GESON Chiller
Industrial use of chiller is very important in today’s society.
Without industrial water chiller manufacturers, many of the common industrial processes would not be possible.
Cooling is an important component of several industries and the right system can facilitate these processes.
Before you start your search for the best industrial water cooler manufacturers, take the time to learn more about how to choose the right system for your intended use. Below is a list of frequently asked questions to help guide your choice.
Industrial Water Cooler
What Are The Different Types Of Industrial Water Chillers?
When you look around and compare different industrial water cooler manufacturers, you will soon discover that they have a wide range of systems to choose from. There are different types of chillers for commercial and industrial use. It is important to choose the right kind so that you can optimize cooling performance, improve operational efficiency, and reduce downtime.
The most basic classification of the different types of chillers would be based on condenser type. The water-cooled chillers supplied by water-cooled chiller manufacturers rely on an external tower (such as a cooling tower) in order to facilitate the cooling of gaseous refrigerants. Once the heat is expelled from the liquid, it transforms into a different phase and recirculated back into the system.
The water-cooled chiller is recommended for installations with space constraints. It is also scalable enough that it can be suited for small- and large-scale cooling needs. Compared to air-cooled systems, it delivers a quieter operation.
Figure 2 – Water Cooled Water Chiller
The next type of industrial water chiller is the air-cooled one. It uses ambient air to reject heat from the refrigerant before it enters the condenser. It uses air fans within the unit to facilitate the cooling process.
The air-cooled chillers are recommended for those installations wherein discharged heat from the system will not be an issue. The cost of installation for air-cooled chillers is lower than that of the water-cooled chiller manufacturers units. The heat that is emitted from the system is beneficial during the colder months to provide heating for the facility.
The evaporative condensed chillers are the least common of all types that are available from industrial chillers manufacturers. However, they provide an efficient alternative to the two systems above.
They can provide up to more than 200 tons of cooling capacity but are only suited for a specific application.
Portable Water Chillers Industrial
Which Is Better: Cooling Tower Or Evaporative Condenser?
The ability to maintain a stable process temperature is vital in various industrial and manufacturing processes. Industrial-scale temperature regulation is made possible with the use of advanced cooling technologies that are employed by industrial chillers manufacturers.
Depending on the manufacturer and the needs for a specific application, these systems can either be in conventional or portable form. Choosing the right system for cooling can also have an impact on the overall cost of operation. It is important to evaluate the two most common ones used: evaporative condenser and cooling tower.
An evaporative condenser is a device that is responsible for converting the refrigerant to a heated vapor and then back into a cooled liquid form. This is made possible through a method of evaporation. As part of an industrial chiller system, it also facilitates heat transfer within the system.
Figure 3 – Water Cooled Tower
The evaporative condenser could either be a forced draft or an induced draft. The forced draft condenser pulls air through the unit at its base before condensing it and releasing it in saturated form. The induced draft condenser pulls the air in the chiller environment with the help of a condenser that is mounted at the base of the unit.
The primary difference between an evaporative condenser from that of a cooling tower is the number of stages that are needed to generate cooling. The use of a cooling tower uses two stages to achieve cooling. The evaporative condenser, it goes through a single heat rejection process.
When Should You Consider Industrial Water Chiller Manufacturers?
The use of industrial water chiller is designed to meet specific cooling requirements. You can invest in this system from industrial water chiller manufacturers to use for the following conditions:
- When there is the availability of cooling tower
- When there is integral pumping required
- When there is no need for supplemental heating
- When inside air is dusty or hot
What Are The Benefits Of Industrial Chillers?
If you are planning to install industrial water chillers for your industry, you must note that there are unique advantages that you can get. As long as you choose the right system from industrial chillers manufacturers, you can enjoy these benefits:
Figure 4-Benefits Of Industrial Water Chillers
- Increase Productivity – Installing an industrial water chiller can boost productivity for many industrial and manufacturing processes. It can also reduce downtime by limiting interruptions to these processes.
- Optimized Process Control – It ensures that all processes are working as efficiently due to optimum temperature regulation.
- Reduced Maintenance Costs – The use of a water chiller in an industrial application will guarantee that you have sufficient cooling all year round. This reduces the need to maintain your equipment because it runs optimally with adequate temperature control.
- Designed For Industrial Use – Any form of cooling solution simply won’t cut it when it comes to industrial use. You need to install large-scale cooling solutions that can the requirements of industrial applications.
- Equipment Protection – This is the most important benefit that you can get by installing industrial water chillers. They help to protect the equipment you have invested lots of money on. Without proper temperature regulation, the heat produced from this equipment while in use can result to damage over time.
Water Cooled Chiller Manufacturers
What Industries Do Industrial Water Chiller Manufacturers Serve?
Industrial water chiller manufacturers serve a wide range of industries by delivering a wide array of chiller products and sizes. It is used in the regulation of temperature for various machinery such as HVAC systems, laminating and printing, construction, textile, electrical supply, and power generation machinery.
It is also used in the metal forming industry for welding, pressing, plating, and polishing. Industrial water chiller system can also address the needs of the medical industry as it is vital in the operation of equipment such as X-ray, MRI, CT scanner, and other healthcare equipment. In the chemical and pharmaceutical industry, it is beneficial for the storage of solvents, natural gas, and medicines.
For the food and drinks industry, you need industrial water chillers for food processing, bottling, carbonation, and storage of food items. Meanwhile, the plastics & rubber industry and the laser industry also benefit from these systems.
Figure 5 – Industrial Water Chiller System Applications
How Do You Choose The Best Chiller For Your Processes?
The systems available from industrial water chiller manufacturers vary in terms of size and design. It is important to consider the size initially as it will also determine the cooling capacity of the system.
There are portable or localized chillers for small-scale applications, while there are also large-scale systems for industrial or manufacturing use.
Air Cooled Chiller Diagram
How Do You Calculate Proper Cooling For Industrial Use?
Choosing the right sized chiller from industrial water chiller manufacturers is very crucial. If you choose a chiller that is undersized, it could pose a lot of problems. First off, it won’t be able to produce enough cooling for your process equipment and the temperature won’t be stable enough for the equipment to operate efficiently.
On the other hand, you cannot invest in an oversized chiller either. If your chiller capacity is too high for your cooling need, the system won’t be able to run at its most efficient level. This could cause the system to become faulty because it is not able to operate on full capacity.
If you are not sure about the right size of the chiller to use, you can always consult industrial water chiller system manufacturers about your needs. Most manufacturers are able to customize their systems to suit your unique cooling requirements. Therefore, you won’t have to choose a chiller that is smaller or higher than what you actually need.
Chiller water system
Why Is It Costly To Use City Water For Industrial Chillers?
When choosing industrial water chiller manufacturers for your process cooling, it is important to know about your potential water source first. Make sure that your location will allow for the installation of this system by providing you with a reliable water source. Otherwise, it could be very costly if you depend on the city water source to keep the chiller going.
Before, chiller plants and industrial water chiller manufacturers relied on the incoming city water supply to run the system. But city water is not cheap and are not always reliable since there are days wherein there is an interruption to the supply.
The cost of operating an industrial water chiller through the city water supply can end up being very costly. This is especially true in applications wherein the chiller operates a few shifts during the day. You could easily spend a fortune on the water source alone. Make sure to consider your access to a free and consistent water source (such as river or the ocean) to operate the system.
Figure 6-Air Cooled Industrial Chiller
Can You Operate Industrial Water Chillers Year-Round?
Yes. As long as you have access to a water supply, industrial water chiller manufacturers can guarantee that the system can deliver year-round cooling solutions for industrial processes. If you are not sure about it and continuous cooling is needed for your industry, make sure to inquire about this beforehand.
Refrigerant Is Used In a Water Cooled Chiller System
What Qualities To Look For In Industrial Water Chiller Manufacturers?
The quality of the chiller systems you invest in will depend largely on the quality of the industrial water chiller manufacturers. Therefore, you need to start by choosing the supplier you get the system from.
Figure 7-Chiller Supplier After-service
First and foremost, choose industrial water chiller manufacturers that had been around for many years in the industry. The years of experience in the industry will give you more confidence about your choice that they are able to deliver the quality you expect. It will also provide you with a track record with which to determine their capacity to offer high-quality products.
Industrial Water Cooler Manufacturers
The next area of consideration is in the variety of systems they offer. The manufacturer must provide a wide range of products that can match your different needs. Whether you are looking for small- or large-scale chillers and for different industries, they must offer the specific products you need.
It is also important to check the manufacturing equipment and the quality assurance for the industrial water chiller manufacturers. They must have advanced manufacturing equipment to build the best products. At the same time, these products must undergo rigorous quality assurance processes to ensure that they can meet your different requirements.
Air Cooled Chiller vs Water Cooled Chiller
The function of the three circulation systems of the chiller
The chiller is a kind of cooling equipment that can provide constant temperature, constant current, and constant pressure. Its system operation is composed of three interrelated systems: refrigerant circulation system, water circulation system, and electrical automatic control system.
General Plastic Manufacturing Mold Cooling
- Refrigerant circulation system:
- Water circulation system:
The liquid refrigerant in the evaporator absorbs the heat of the object to be cooled and vaporizes into low-pressure, low-temperature steam. The object being cooled in the chiller is water. When the refrigerator is running, the cold water pump is turned on, and the water continuously circulates between the water tank and the evaporator to reduce the water temperature to the set temperature.
The water circulation system pump is responsible for pumping the water out of the water tank to the user’s equipment to be cooled. The chilled water will remove the heat. increase in temperature, then returning to the chilled water tank.
- Electrical automatic control system:
The electrical automatic control system includes a power supply part and an automatic control part. The power supply part supplies power to the compressor, fan, water pump, etc. through the contactor. The automatic control part includes a thermostat, pressure protection, delayer, relay, overload protection, etc., combined with each other to automatically start and stop protection according to the water temperature.
Air Cooled Scroll Compressor Chiller
How to Find Industrial Water Chiller Manufacturers In India?
Geson chiller has cooperated with projects and partners, whether you want to find Industrial Water Chiller Manufacturers In Delhi, Industrial Water Chiller Manufacturers In Chennai, we all can serve you promptly.
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